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Refractory Monolithics

Lanexis offers the entire range of refractory monolithics. Monolithic linings often provide excellent insulation, lower permeability, and enhanced resistance to thermal shock compared to some fired products. Packaged for easy handling, they are convenient for both new installations and repairs of existing refractory masonry.

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Products Range

Refractory Monolithics

High Purity Dense Castables are designed for high-temperature applications with low impurity levels and high performance. They use high purity refractory cement as a binder and are suitable for various industrial conditions. We offer grades for gunning, casting, and trowelling. 

Our Range:

  • High Purity Dense Castables: General-purpose for high temperatures
  • High Alumina Castables: Superior thermal resistance and strength
  • Specialized High Purity Grades: Custom compositions for specific conditions
Low Cement Castables form strong monolithic linings, possessing combinations of properties that make them ideal for many applications. We also offer Non-Wetting grades for Molten Aluminum resistance with low corundum growth. 
They consist of graded dry refractory aggregates combined with a suitable hydraulic-activated bonding agent. The castable is furnished dry and forms a strong cold set upon mixing with water. They are usually poured or cast in much the same manner as ordinary concrete, but are sometimes vibrated, trowelled, rammed or tamped into place, or applied with air placement guns. 
Insulating Castables are designed to conserve heat in furnaces. Lightweight yet robust, they offer low thermal conductivity, making them suitable for both hot face and backup insulating refractory linings.

Specifications:

  • Thermal Conductivity: Low conductivity for efficient heat retention.
  • Strength: Adequate strength to withstand operational stresses.
  • Application: Suitable for hot face and backup insulation in various furnace types.
Plastic refractories are high plasticity products used to form refractory monolithic linings in various kinds of furnaces, and are especially adaptable for making quick, economical emergency repairs. 
They are easily rammed to any shape or contour. The high refractoriness, the range of compositions, and the ease with which they can be rammed into place make plastics suitable for many important applications. Plastic refractories are often highly resistant to destructive spalling.
Lantuff® HT & RT liquid mastic mortar. 
Lanexis offers single component Refractory Mortars which are high strength, air setting mortars for brick joining ensuring a solid and durable construction. These mortars do not require water to be added and help in fast & efficient installations. 
We offer 1,300°C & 1,500°C grades. 

Specifications:

  • Material Composition: Fireclay and high alumina
  • Compatibility: Compatible with various types of insulation and fire bricks
  • Setting: Hydraulic setting for robust and durable joints
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Features

Know More About
The Product

Quick Installation:

Monolithic refractories enable rapid installation, avoiding delays from special brick manufacturing.

Simplified Construction:

They eliminate complex bricklaying tasks, reducing construction weaknesses.

Efficient Maintenance:

Allow substantial repairs with minimal downtime, sometimes even during furnace operations.

Improved Thermal Shock Resistance:

Offers superior resistance to spalling effects caused by thermal shock.

Applications

Pioneering Solutions for Tomorrow's Challenges

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Melting & Holding Aluminium Furnaces

HTE!!

Heat Treatment Furnaces

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Rotary Kilns & Coolers

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Boilers

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Hot Gas Pipes & Ducts

high temperature furnaces

High Temperature Furnaces

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What are Durabricks®?

Durabricks ® are premium refractory bricks offered by Lanexis, designed for superior performance and extended service life. These high-quality bricks are engineered for a range of applications providing exceptional durability and high thermal stability. The Durabrick® range includes mullite, andalusite, corundum, insulation & alumina-chrome grades
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Technical Support?

Lanexis also provides design, engineering, and installation support worldwide.

Lanexis is Trusted By

Innovation and Excellence

Advantages at Lanexis

Energy Saving Refractories:

We can reduce energy consumption upto 20%. Lanexis is a leader in reducing fuel consumption of your furnaces through innovative lining matrix, advanced products like High Emissivity coatings & Microporous Insulation.

Customization:

Need specific shapes, sizes, grades or change in refractory properties? Our in-house R&D team allows Lanexis to continuously innovate and customize refractories to meet specific customer needs.

Technical Support:

We provide design, engineering, failure analysis- rectifications and thermal audits for furnaces. Whether you require updated refractory drawings or thermal calculations for a higher energy efficient refractory lining design- we provide complete technical support.

Contact Lanexis today for tailored Refractory Monolithics solutions!

Reach out to Lanexis today for customized solutions designed to meet your unique requirements with top-notch quality and performance!

For further inquiries

Have Questions? We’re Here to Help! If you have any questions or need further information, Our team is ready to assist you with any inquiries you may have.

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