OUR SOLUTIONS
Retain More Process Heat, Reduce Fuel Consumption and Carbon Emissions, Protect Steel Shells from Corrosion with Lanexis
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Lanexis provides engineered insulation and corrosion-protection solutions for rotary kilns, calciners, tertiary air ducts and pyroclones.
Our technologies help cement plants retain more process heat, reduce fuel consumption and emissions, and protect critical steel shells—without requiring major changes to the existing refractory lining design. Avoidable heat loss increases fuel consumption, operating costs and emissions. Lanexis insulation systems help retain valuable process heat across the pyroprocessing line and improve overall thermal efficiency.
- Achieve fuel savings of up to 8%
- Reduce NOx emissions by more than 3%
- Reduce CO₂ emissions by up to 6%
- Minimize heat loss and improve process heat retention
- Solutions for rotary kilns, calciners, tertiary air ducts and pyroclones
- Engineered for integration with existing refractory lining systems
CoolKiln™ is the world's first microporous spray insulation, corrosion-resistant, high-strength coating applied directly to the internal steel shell of the rotary kiln before refractory installation. Reduce shell temperature, retain more process heat and improve kiln energy efficiency with no change in the existing lining configuration.
- Reduces heat loss through the kiln shell by up to 15%
- Requires only a 3-5 mm (1/8" - 3/16") application thickness
- Does not require any changes to the refractory lining design
- Successfully Proven in cement rotary kilns
- Fast, spray-applied installation- Air-drying system with no prolonged curing requirement
- Applied directly to the internal kiln shell before refractory installation
- Highly corrosion resistant- extends the kiln shell life
Alternative fuels and aggressive process conditions can expose kiln shells to corrosive compounds beneath the refractory lining. Over time, this may cause metal loss, shell thinning and costly repairs. CoolKiln™ creates a protective barrier between the refractory lining and the steel shell, helping safeguard critical equipment and extend its operating life.
- Protects against kiln-shell corrosion associated with alternative fuels and aggressive process conditions
- Helps prevent metal loss and progressive shell thinning
- Supports longer shell life and reduced maintenance exposure
- Fast, spray-applied and air-drying installation
- Allows refractory installation to proceed promptly after application
- Suitable for rotary kilns, calciners and pyroclones
Every cement plant has a different kiln design, operating temperature, fuel mix and refractory configuration. Our technical team can assess your application and recommend the most suitable insulation or corrosion-protection system.
- Share your operating details with Lanexis to receive:
- A preliminary technical assessment
- Recommended application areas
- Proposed system and installation approach
- Evaluation of the potential energy-saving opportunity
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Request a Technical Assessment
Tell us where you are experiencing excessive shell temperatures, heat loss, hot spots or corrosion. A Lanexis cement-industry specialist will contact you to discuss the application.